MMD installation in South Africa. (Image source: MMD, Terex)

MAGNA, the Terex brand of mobile crushing, screening and conveying equipment for large-scale operations, has named MMD Mineral Sizing Africa (MMD) as its distributor for several southern African countries

Neil McIlwaine, business line director for MAGNA, said the collaboration marks a powerful endorsement from one of the mining industry’s most respected names.

“This is more than just a new distributor announcement,” he said. “MMD is a designer, manufacturer and engineering company in its own right, with a long-standing reputation for engineering excellence and customer-first service.

“Their decision to sell, support and service our complete lineup of MAGNA equipment across southern Africa is a strong signal that our machines meet the rigorous demands of large-scale mining operations and that our commitment to customer support aligns with their own.”

With over four decades of innovation, MMD has helped shape the future of materials processing, with its tailored solutions and proprietary technologies trusted across the mining, quarrying, and recycling sectors.

From compact machines to large-scale mobile sizer stations, MMD’s expertise spans the full spectrum of operational needs for these industries.

“This is also a flagship moment as it marks the first time MMD will represent a Terex brand,” said McIlwaine.

“Their choice of MAGNA reflects a shared belief in delivering robust, quality solutions, developed specifically for customers handling larger volumes and requiring superior output performance.”

MMD has long recognised Africa as one of the world’s most important mining markets, with large-scale operations demanding high-output, reliable equipment and responsive service.

In 2004, it expanded its manufacturing footprint beyond the UK by establishing a plant in South Africa, bringing production closer to the heart of the industry.

This move was driven by demand and a commitment to better serve customers in the region.

By adding MAGNA to its portfolio, MMD is now equipped to offer a diverse and comprehensive product range to African mining operations.

MAGNA is built for scale, designed to meet the demands of high-output operations up to 1500 TPH and backed by decades of experience and the strength of Terex’s world-leading brands.

“This collaboration brings together two brands that understand the importance of performance, reliability, and customer service,” said Janis Lombard, director for MMD Mineral Sizing (Africa) Pty Limited.

“We are excited to become part of the MAGNA distribution network and look forward to supporting our customers with machinery that’s built for the biggest challenges.”

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The Kleemann plant train in Tanzania’s hard granite. (Image source: Kleeman)

A powerful Kleemann plant train is making its mark at a granite quarry in Tanzania, showcasing strength, efficiency, and reliability

The set-up includes the MOBICAT MC 110 EVO2 jaw crusher, the MOBICONE MCO 90 EVO2 cone crusher, and the MOBISCREEN MSC 953 EVO screening plant, all working seamlessly together after an adventurous journey to reach the site.

A challenging journey to Mwanza

The Kleemann machines began their long trip from Europe to Dar es Salaam, Tanzania. After clearing customs, they were transported by flatbed trucks, rail, and finally along a rugged ten-kilometre dirt road deep into the hinterland. Their final destination was a newly established quarry near Mwanza, close to Lake Victoria, where Sasco Trading is processing granite for infrastructure projects.

“The transport was quite complex and involved. It demonstrated just how important compact mobile plants are,” commented Markus Hofmann, Kleemann Area sales manager Africa. “All the machines were relatively easy to load and transport thanks to their compact design – which proved to be a real advantage on this project.”

Sasco trading’s ambitious entry into quarrying

Sasco Trading, a newcomer to the industry, has set its sights high as Tanzania pushes forward with major road construction projects. The company sees a strong role for itself in supplying essential materials.

The granite being processed is extremely hard, making equipment choice crucial. “We conducted an in-depth search to find out what equipment was available,” explains Sasco Trading owner Sabasi Shirima. With Kleemann already established as a leader in Tanzania and multiple plant trains in operation, the company opted for their proven reliability. “The crushing and screening plants have a very good reputation in Tanzania. This was ultimately the deciding factor for us. Now that we have seen the plants in operation, we know that we made the right decision.”

High output and low fuel use

The plant train processes granite up to 500 mm in size. The MOBICAT MC 110 EVO2 handles the primary crushing, while the MCO 90 EVO2 cone crusher ensures the right grain size and shape. The screening plant then classifies material into three end products: 0–6 mm, 6–10 mm, and 10–18 mm, with other variants available on demand.

With a capacity of 150 tons per hour, the system delivers exceptional performance alongside low fuel consumption: just 12 litres per hour for the MC 110 EVO2, 19 litres for the MCO 90 EVO2, and 16 litres for the screening plant.

Sabasi Shirima emphasises the decision was right: “The crushing and screening plants have a very good reputation in Tanzania. That was ultimately decisive for us. Now that we have the plants in operation, we know: Our decision was correct.”

Intelligent line coupling and automation

The Kleemann plant train benefits from intelligent line coupling and the Continuous Feed System (CFS), which ensure efficient material flow and maximise crusher utilisation. Machines communicate automatically to prevent overloading, and in case of an emergency stop, the entire system halts safely.

“Intelligent interlinking is one of the plant train’s outstanding features. Thanks to automated processes, our customers can look forward to much higher output and much less maintenance,” notes Kleemann expert Jerry Muchiri, who supported the project on site.

User-friendly operation with SPECTIVE

Training new operators was straightforward thanks to Kleemann’s SPECTIVE operating system. Some of Sasco’s team had prior experience with Kleemann equipment, but even newcomers found the system easy to navigate.

“Our employees found their way around very quickly,” says Sabasi Shirima. “The training was thorough but very easy to understand – and the operation afterwards was extremely straightforward.”

Strong on-site support

A ten-day visit from a Kleemann service technician ensured smooth commissioning and detailed operator training. Additional training sessions are available later, either on site or via video conference.

“We know that we won’t be left on our own with any issues in the future. That’s peace of mind,” highlights entrepreneur Sabasi Shirima.

Volvo CE launches Site Optimisation consultancy service. (Image source: Volvo CE)

As part of its commitment to working closer than ever before with its customers, Volvo Construction Equipment is offering Site Optimization, a new consultancy service aimed at helping customers transform operational efficiency and sustainability

Site Optimization refines operational processes across entire worksites by effectively mapping workflows and aligning material movement processes and machines, no matter what brand, to deliver peak performance. Initially targeted at customers in the quarrying sector, Volvo CE’s diverse experts help to identify strategies that boost efficiency while curbing costs and emissions.

Niklas Samuelsson, customer site performance service owner at Volvo CE, explained, “With Site Optimization, we are committed to forming deeper partnerships with our customers. Our goal is to be an invaluable extension of their team, leveraging our industry and machine knowledge together with data from our customers’ operations and our machines to help customers deliver on their ambitions and address their unique challenges.

“In today’s highly competitive market, achieving operational efficiency and sustainability are crucial. But sometimes the demands of keeping a site running efficiently day-to-day can leave little time to explore alternative solutions. With Site Optimization, we provide expert consultancy and tailored solutions for today, while planning for the future.”

Data-driven improvements

The first step with Site Optimization is for Volvo CE’s experts to undertake a thorough site assessment, mapping out processes like stockpile placement, materials handling, and the movement of machines on site to measure costs and productivity and identify any inefficiencies. Analysis of fleet utilisation provides insights into the optimal machines to use for particular tasks to improve productivity and reduce cost per ton, while individual machine use is also studied to identify potential operator training needs. This comprehensive pre-study uncovers areas for improvement.

The Site Optimization team then creates alternative setups for the customer’s operations, employing simulations and telematics data to demonstrate potential impact on productivity, cost savings and CO₂ emissions. Clear insights are presented highlighting recommended actions and anticipated outcomes.

Delivering tangible benefits with tailored consultancy

Whether optimising existing sites or setting up new sites for peak performance, Site Optimization is intended to transform how customers work. Its data-driven insights guide decision making, ensuring operations are smooth, profitable and aligned with environmental goals, both now and in the future.

To find out more about Site Optimization and how Volvo CE can provide solutions for your applications, please visit the Volvo CE Africa website.