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Rethinking energy supply options in Zambian mining (Image source: Adobe Stock)

Energy

First Quantum Minerals continues to diversify its energy supply options for its mine sites in Zambia amid persistent shortages from the national power system
 
In a Q2 results statement, it reported that various wind and solar projects were advancing, through which it intends to take offtake power.
 
“Supplementary power-sourcing arrangements are expected to remain in place through mid-2027 as hydropower resources recover and structural constraints on the national grid continue to ease,” the statement noted.
 
The energy crunch stems from hydro generation shortages and the force majeure declared by Zesco, the state power utility, in early 2024 which remain in effect.
 
According to the Q2 statement, Zambia’s national power system continued to recover during the quarter.
 
Hydrological conditions improved materially through the wet season, with Lake Kariba reaching approximately 48% usable storage in late June 2026, compared with approximately 23% at the same time in 2025.
 
Zesco continues to manage the reservoir conservatively while storage levels continue to rebuild to mitigate the system from future drought risk.
 
Crucially, First Quantum said the company experienced no material power-related production impact during the quarter.
 
“To ensure operational continuity, the company maintained its diversified power-sourcing strategy,” the statement read.
 
During the quarter, approximately 80% of the company’s Zambian power requirements was sourced from imports and domestic independent power producers, with approximately 20% supplied by Zesco.
 
These arrangements, implemented in coordination with the state power utility and other stakeholders, support grid stability, reduce reliance on Kariba-based generation, and allow for continued rebuilding of reservoir levels, the statement added.
 
“During the quarter, progress was made on medium- and long-term power sourcing solutions,” it noted.
 
“Development of the previously announced wind and solar power project, from which the company intends to offtake power, remains on track. Joint grid-stability initiatives with the state power utility also advanced. For the Kansanshi STATCOM project, major equipment orders have been placed, manufacturing is underway, and site installation is scheduled to commence in early 2027.”
 
The Kansanshi STATCOM project is a major joint grid-stability initiative between First Quantum and Zesco.
 
The mining group added that supplementary power-sourcing arrangements are expected to remain in place through mid-2027 as hydropower resources recover and structural constraints on the national grid continue to ease.
 
“While Zesco-supplied power is expected to be progressively reinstated as reservoir levels rebuild, the company expects to maintain a diversified supply mix to support operational reliability and manage system risk.”
 
In Zambia, First Quantum operates the Kansanshi mine and smelter in Solwezi, and the Sentinel copper mine and the Enterprise nickel mine in Kalumbila.
 
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Caterpillar drives digital innovation at Málaga technology showcase. (Image source: Caterpillar)

Construction

Caterpillar has brought together more than 400 customers and dealers from across Europe, the Middle East and Africa for its fourth Construction and Quarry Technology Days, held at the Caterpillar Demonstration & Learning Centre in Málaga, Spain

The two-week event welcomed representatives from 15 Cat dealers to explore the company's latest technologies and their practical applications across construction and quarrying operations.

The programme began with opening remarks from Kristin Gaskill, Caterpillar vice-president of technology in Construction Industries, followed by a live product demonstration focused on technology-driven solutions. Over the following days, attendees participated in guided sessions across five dedicated technology areas, allowing them to see how these solutions perform in real-world conditions and how they can be integrated into their own projects.

Gaskill highlighted Caterpillar's ongoing commitment to advancing digital transformation within the industry.

"Our focus is clear: accelerating technology and digital adoption to deliver measurable outcomes for our customers."

"This week in Málaga is a powerful example of how Caterpillar and Cat Dealers are working together to solve customer challenges using technology & digital solutions in the dirt and back office. Our goal is to ensure technology is easy to buy, easy to use and delivers value at scale. Ultimately, we’re here to help customers unlock new and different business outcomes by partnering with them for long-term success on the job site."

Throughout the event, Caterpillar demonstrated a range of technologies designed to address critical operational priorities. Featured solutions included Better Data for Better Decisions, Perfecting Payload, Safer Jobsites, Remote Site Control with Cat Command, and Cat 2D and 3D Grade technologies.

Together, these technologies are intended to help customers improve productivity, enhance jobsite safety and simplify operations while addressing one of the industry's ongoing challenges: attracting and retaining skilled equipment operators.

Now in its fourth edition, Construction and Quarry Technology Days continues to serve as a platform for strengthening collaboration between Caterpillar, its dealer network and customers across the region.

The event also provides opportunities for customers to exchange experiences, learn from industry peers and gain greater confidence in implementing new technologies. With support from the global Cat dealer network, participants can better understand how to scale digital solutions across their operations.

As digitalisation continues to reshape the construction and quarrying sectors, the Málaga event demonstrates Caterpillar's focus on helping customers transform data, connectivity and automation into measurable operational and business benefits.

Three Reports advance South African mining modernisation

Mining

The Minerals Council South Africa, together with leading research and industry partners, has launched three new reports exploring the country's mining modernisation journey

Focusing on research, development and innovation (RDI), artificial intelligence (AI) and international benchmarking, the studies provide a roadmap for strengthening South Africa's mining sector through technology, collaboration and innovation.

The reports reflect growing recognition that modernisation is no longer optional for one of South Africa's oldest and most important industries. With mining contributing significantly to employment, exports and economic growth, the adoption of innovative mining methods, digital technologies and AI will be essential to improving safety, health, sustainability, productivity and the country's long-term global competitiveness.

The publications comprise Research, Development and Innovation (RDI) for the Modernisation of South African Mining, prepared jointly by the Human Sciences Research Council (HSRC) Centre for Science, Technology and Innovation Indicators (CeSTII) and RIIS through a pilot research project with the Minerals Council South Africa; The Global Benchmarking Report, produced by RIIS and the Minerals Council South Africa; and 10 Insights into 4IR Report: AI – Powering the Future, developed by PwC Smart Mining in collaboration with the Minerals Council South Africa.

Why is mining modernisation important?

Mining modernisation involves adopting advanced technologies such as AI, automation, digitalisation and innovative mining methods to improve operational safety, productivity and sustainability. It also enables mining companies to optimise exploration, reduce operating costs, enhance workforce safety and remain competitive as global demand for critical minerals continues to grow.

Commenting on the launch, Sietse Van Der Woude, senior executive: Modernisation and Safety at the Minerals Council, said, "The launch of these publications marks another significant milestone in advancing South Africa’s mining modernisation agenda and reinforcing the sector’s commitment to innovationled safety, growth, inclusive industrial development and global competitiveness."

The reports were unveiled during the Modernisation Showcase, which brought together mining executives, policymakers, researchers, technology providers and innovation partners to help define the sector's technology and innovation priorities for 2026–2030.

RDI study highlights innovation gaps and opportunities

The first report, Modernisation of Mining in South Africa: Research, Development and Innovation Patterns and Firm Capabilities (2021–2023), was led by HSRC-CeSTII in partnership with the Minerals Council, with contributions from RIIS and Copenhagen Business School.

The study analyses firm-level RDI activities driving mining modernisation while identifying the factors enabling and constraining innovation across the sector. One of its key findings is that South African mining companies are currently focusing more on adopting existing technologies than investing directly in research and development.

The report also identifies skills, collaboration, infrastructure and investment capacity as essential foundations for successful modernisation. However, governance challenges together with shortages of engineering, managerial and technical skills continue to hinder progress, reflecting broader gaps in tertiary education and formal workforce training.

Globally, mining companies are increasing investment in digital technologies, automation, robotics and advanced analytics to improve operational efficiency and reduce risk. The report suggests South Africa can strengthen its competitiveness by complementing technology adoption with greater investment in research capability, innovation partnerships and workforce development.

Dr Nazeem Mustapha, who leads the Centre for Science, technology and innovation Indicators, said, "In South Africa the number of researchers per capita is about five times lower than Australia. This gives us an indication of how far behind the curve South Africa is relative to countries that have perhaps more actively and aggressively pursued modernisation in mining practices."

Global benchmarking identifies lessons from leading mining nations

Prepared jointly by RIIS and the Minerals Council South Africa, the Global Benchmarking Report examines how leading mining countries are advancing modernisation through innovation, technology adoption, policy frameworks and strategic investment.

The report finds that globally competitive mining industries are supported not only by advanced technologies but also by strong innovation ecosystems and close collaboration between governments, research institutions and industry. It also outlines recommendations aimed at strengthening South Africa's competitiveness and accelerating the adoption of innovative mining technologies.

As competition for investment in critical minerals intensifies, countries that successfully integrate policy, skills development, infrastructure and innovation are expected to be better positioned to benefit from growing global demand associated with the energy transition.

Sylvesters Okello, a principal at RIIS, said, "South Africa stands at a defining crossroads in mining modernisation. Despite holding worldclass mineral wealth and a capable private sector, the country trails global leaders due to regulatory uncertainty, critical skills gaps, and fragmented innovation efforts. This benchmarking study, conducted across ten countries, confirms that nations which modernise successfully do so by investing simultaneously across policy, infrastructure, and skills – not in sequence.

The findings are clear: South Africa’s window to position itself as a preferred global critical minerals supplier is open now, but it will not stay open indefinitely. Government, industry, and research institutions must act with urgency and genuine coordination before faster-moving competitors close the gap."

AI report explores the future of mining operations

The third publication, Ten Insights into 4IR in South African Mining, developed with PwC, examines how AI and Fourth Industrial Revolution (4IR) technologies are reshaping mining operations, leadership, workforce development, productivity, safety, health and sustainability.

Drawing on interviews with mining CEOs and industry stakeholders, the report highlights the growing role of AI in supporting operational efficiency, improving decision-making and strengthening safety, while emphasising that successful digital transformation requires leadership commitment and workforce readiness alongside technology investment.

Ian Mackay, associate director, Mining Transformation at PwC South Africa, said, "For PwC, this third edition of the study reflects our ongoing commitment, alongside the Minerals Council South Africa, to support the mining sector through a period of significant change. By bringing together industry voices and practical experience, we aim to help mining leaders navigate complexity, make better decisions and unlock sustainable value."

A roadmap for the future

Collectively, the three reports underscore the importance of collaboration between industry, government, academia and innovation partners in addressing some of South Africa's most pressing mining challenges, including infrastructure development, future skills, digital transformation, decarbonisation and faster technology adoption across the mining value chain.

Together, they present a practical roadmap for accelerating mining modernisation, enabling the sector to improve safety, productivity and sustainability while strengthening South Africa's position as a globally competitive mining destination and supporting the transition to a low-carbon economy.

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DP World completes major dredging works 13 months early, advancing Senegal's Port of Ndayane towards its planned 2028 completion

Logistics

DP World has completed the major dredging works for the Port of Ndayane in Senegal 13 months ahead of schedule, marking a significant milestone in one of West Africa's largest port infrastructure projects

The achievement enables the next phase of marine and civil construction to begin earlier than planned, supporting the port's targeted completion in 2028.

The US$1.2 billion development is expected to become Senegal's principal deep-water container gateway, increasing capacity for international trade while strengthening the country's position as a strategic logistics hub for West Africa. As regional economies continue investing in modern transport infrastructure to accommodate larger vessels and growing cargo volumes, projects such as Ndayane are becoming increasingly important for improving supply chain resilience and supporting long-term economic growth.

Complex dredging completed under challenging conditions

The completed programme involved dredging a five-kilometre navigation channel, a turning basin and an 875-metre berth pocket designed to accommodate some of the world's largest container vessels, including two Triple E-class ships simultaneously. Two of the world's largest cutter suction dredgers were deployed for the operation, reflecting both the scale and technical complexity of the works.

Engineering teams encountered particularly demanding geological conditions throughout the project. More than 95% of the dredged material consisted of solid rock, including formations exceeding 100 megapascals in compressive strength—significantly harder than material typically encountered during major port developments. Despite these conditions, the dredging was completed without blasting by using advanced cutter suction dredging techniques, reducing environmental impacts while maintaining safe construction practices.

Originally scheduled for completion in September 2027, the dredging programme concluded well ahead of schedule following early mobilisation in December 2024. The accelerated timeline allows quay construction and other critical marine works to commence sooner, helping maintain project momentum. More than 1,000 people are currently employed directly on the development, with 1,043 personnel working on site as construction progresses.

Mohammed Akoojee, CEO and managing director for Africa at DP World, said, "Completing major dredging works 13 months ahead of schedule is a significant milestone for the Port of Ndayane and a testament to the expertise, commitment and collaboration of everyone involved in delivering this project safely. This achievement allows us to accelerate the next phase of construction toward the port's completion in 2028, while reinforcing our long-term commitment to Senegal and our confidence in Africa’s future as a growing force in global supply chains. As Senegal's largest single private investment, this US$1.2bn project will create lasting economic value by strengthening trade, supporting jobs, improving connectivity and unlocking future growth opportunities across the region."

Expanding Senegal's maritime capacity

The Port of Ndayane is being developed approximately 50 km from Dakar to address the growing capacity constraints at the existing Port of Dakar, which has operated close to its physical limits in recent years. The new facility is designed to accommodate larger vessels while improving cargo handling efficiency and supporting future trade growth across the region.

Since assuming operations at the Port of Dakar in 2008, DP World has invested approximately US$340mn to modernise the terminal and expand its operational capacity. During that period, container throughput increased from 265,000 twenty-foot equivalent units (TEUs) in 2008 to 850,000 TEUs in 2025, while vessel waiting times were reduced from around 35 hours to near zero.

These improvements have contributed to the Port of Dakar becoming the highest-ranked port in Sub-Saharan Africa for efficiency in the World Bank's Container Port Performance Index, highlighting the growing importance of modern port infrastructure in facilitating regional and international trade.

Clarence Rodrigues, CEO of DP World Dakar, expressed, "This achievement represents a pivotal moment in delivering transformational infrastructure for Senegal. The Port of Ndayane will enhance national competitiveness, unlock opportunities for local businesses, and drive sustainable job creation and skills development, supporting 2.3 million jobs through trade and improving access to critical goods and staples for 7.8 million people. We are proud to partner with the Government of Senegal and local stakeholders to establish a gateway for West Africa that positions Senegal as a premier logistics and trade hub, while delivering meaningful economic benefits to communities nationwide."

Strategic investment for regional trade

Modern deep-water ports are playing an increasingly important role across Africa as countries seek to improve logistics efficiency, strengthen export competitiveness and attract international investment. By accommodating larger container vessels and enhancing inland connectivity, these facilities help reduce supply chain bottlenecks while supporting regional integration under initiatives such as the African Continental Free Trade Area (AfCFTA).

Construction at Ndayane has now progressed to the next phase of marine and civil engineering works as DP World continues development towards the planned 2028 completion.

Juan Carlos Sahdala, group chief planning & project officer, stated, "Capital dredging is one of the most technically demanding phases of any port development. Completing these works ahead of schedule reflects meticulous planning, outstanding execution and strong collaboration, enabling us to accelerate the marine and civil works that will bring the Port of Ndayane into operation in 2028."

With major dredging now complete, the project moves into a critical construction phase that will shape Senegal's next-generation maritime gateway. Once operational, the Port of Ndayane is expected to expand the country's container handling capacity, strengthen regional logistics networks and support long-term trade growth across West Africa.

Continue reading:

Africa's ports: anchoring a resilient future

DP World launches Egypt's first integrated logistics centre

 
 
 

Africa can still thrive amid global geopolitical upheaval (Image source: Adobe Stock)

Finance

Africa has an opportunity to convert geopolitical tensions and shifting global trade patterns into a catalyst for industrialisation and long-term economic resilience, according to a new Afreximbank report

Leveraging Geopolitics for Trade and Industrialisation in Global Africa examines trade and economic developments across the continent and globally, and outlines strategies for African nations to benefit from supply chain realignments and changing geopolitical dynamics.

“Africa stands at a critical juncture,” said Dr Yemi Kale, group chief economist and managing director of research and trade intelligence at Afreximbank.

“Geopolitical tensions and economic fragmentation are reshaping global trade patterns, but they also present a historic opportunity for the continent. By strategically leveraging these shifts, Africa can build a more resilient, competitive and inclusive economic future.”

Despite a challenging global backdrop, the report highlights Africa’s strong recent economic performance.

While global economic growth slowed to 3.4% in 2025 and is projected to ease further to 3.1% in 2026, Africa’s real GDP growth accelerated from 3.4% in 2024 to 4.5% in 2025, outperforming the global average.

Africa’s merchandise trade also expanded by 6.1% to approximately US$1.5 trillion, while aggregate inflation fell significantly from 21.6% in 2024 to 13.1% in 2025.

According to Afreximbank, these gains reflect improved macroeconomic management, ongoing policy reforms and the role of development finance institutions in supporting economic stability.

However, the report warns that significant structural challenges remain.

Africa’s trade finance gap is estimated at approximately US$74bn in 2025, limiting the continent’s ability to fully capitalise on trade and industrial opportunities.

The situation is compounded by foreign exchange constraints and a continued decline in correspondent banking relationships.

The report also notes that evolving shipping routes and persistent disruptions in global logistics networks are increasing freight costs and extending delivery times, particularly for economies dependent on imported inputs and external markets.

To strengthen resilience, Afreximbank identifies accelerated implementation of the African Continental Free Trade Area (AfCFTA), expansion of the Pan-African Payment and Settlement System (PAPSS) and reforms to the global financial architecture as key priorities.

The report notes that stronger industrial ecosystems, increased intra-African trade and sustained financial support will be critical if the continent is to transform geopolitical disruption into sustainable and inclusive economic growth.

“It is imperative for the continent to act decisively to strengthen regional value chains, deepen industrial capacity, expand access to trade finance, and accelerate continental integration,” said Kale, adding that Africa “cannot afford to delay.”

Read more:

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Arridex Launches West Africa’s first additive manufacturing hub. (Image source: Adobe Stock)

Manufacturing

Arridex has officially commissioned its Omnifactory in Lagos, marking the launch of West Africa’s first multi-technology industrial additive manufacturing facility

The commissioning ceremony was led by Babajide Sanwo-Olu, governor of Lagos state, and brought together senior government representatives, industry stakeholders, members of the diplomatic community and investment delegates participating in the Invest Lagos 3.0 forum.

The Invest Lagos delegation featured participants from the forum’s panel discussion on The Future of Technology and Innovation, where Kayode Adeleke, group CEO of Arridex, highlighted the importance of technology and innovation in advancing Africa’s industrialisation. His insights were shaped by Arridex’s operational experience across sectors including oil and gas, maritime, aerospace, defence, construction and manufacturing.

The Arridex Omnifactory brings together several additive manufacturing technologies within one facility, including Laser Powder Bed Fusion (L-PBF), Cold Spray, Fused Filament Fabrication (FFF) and Selective Laser Sintering (SLS). The facility enables the production of industrial components, spare parts and enhanced part designs for critical industries, while its large-format manufacturing capabilities support the creation of full-scale marine components and other large industrial structures.

The commissioning of the Omnifactory represents the transformation of two decades of accumulated expertise into a dedicated industrial manufacturing platform. Arridex commenced operations in 2005 as an asset integrity company serving Nigeria’s oil and gas industry before expanding its capabilities into maritime, defence, construction, technology and aerospace sectors. The company has achieved zero lost-time incidents across more than seven million operational man hours.

The next chapter of global manufacturing can be written from Lagos

For Nigeria and West Africa, the Arridex Omnifactory addresses long-standing challenges associated with dependence on imported industrial components. Companies operating ageing infrastructure have often faced extended procurement timelines, complex international supply chains and the growing challenge of sourcing legacy parts from manufacturers that may no longer exist. Through the Omnifactory, Arridex will enable these components to be manufactured on demand within Lagos.

Arridex has received Pioneer Status in additive manufacturing from the Nigerian Investment Promotion Commission (NIPC). The company is also the first organisation qualified by the Nigerian Upstream Petroleum Regulatory Commission (NUPRC) for additive manufacturing deployment in the oil and gas sector. In addition, its joint venture partnership with the Defence Industries Corporation of Nigeria (DICON) supports the local production of military-grade additive manufactured components.

Further strengthening its position in the global additive manufacturing ecosystem, Arridex is the first African member of the Additive Manufacturer Green Trade Association (AMGTA). The company is also a Designated Strategic Partner of the Commonwealth Enterprise and Investment Council (CWEIC), with Kayode Adeleke serving on the CWEIC Global Advisory Council.

"Today, I opened West Africa's first multi-technology industrial additive manufacturing facility in Lagos. By producing industrial components and spare parts here in Lagos, Arridex is helping to reduce our dependence on imports, strengthening critical industries and supporting economic growth," commented Sanwo-Olu.

"I commend the Arridex team for their vision and commitment to building solutions that serve not only Nigeria but the wider African continent. Lagos will continue to support investments that create opportunities, grow local capacity and position our state as a hub for innovation and industry."

“We did not set out to build the biggest company, but a resilient one. For over two decades, we have chosen the harder path, and that is to make in Africa what others import, to meet global standards without exception, and to put purpose before profit. The Arridex Omnifactory is where that conviction becomes infrastructure. The name on the door is new, but the work behind it is not. We are not stopping here. By the first quarter of 2027, we will commission the Arridex Mega Omnifactory, which will stand among the largest single-site industrial additive manufacturing facilities in the world. The next chapter of global manufacturing can be written from Lagos. We are building it.” concluded Adeleke.